Mack Boring & Parts Company

2010/ 2011 TRAINING COURSE OUTLINE

Yanmar Silver and Gold SMALL Engine Dealers:

 
 Basic Small Engine: 2-Day Course

REQUIRED MINIMUM ONCE EVERY 3 YRS

Overview of GM, YM, JH3 and JH4 engine families and Yanmar Saildrive Systems. We will cover fuel system – injectors, flow, and timing, smoke trouble shooting, cooling system, hot water set-up, overheating issues and 50-hour service (what the process is). Our objective is to have you feel comfortable working on the engines and saildrives and know that when pricing service jobs you will be able to do so accurately and efficiently.

Advanced Small Engine: 2-Day Course

REQUIRED MINIMUM ONCE EVERY 3 YRS

This is a rebuild class for the Yanmar Saildrives, along with YM, JH3 and JH4 engines.

The class will instruct the technicians on the proper methods of disassembly, inspection and rebuilding of these engines. Instruction will be given on used and damaged parts evaluation. Information will be included on the proper testing and break in of the engine after the rebuild has been completed. Only dealer technicians who have previously attended the Basic Small Engine class are eligible to attend this class.

Basic Mechanical Medium Engine: 2-Day Course NEW JERSEY LOCATION ONLY

REQUIRED ONCE EVERY 2 YEARS

This class is designed for dealers with new technicians or employees who have not attended training sessions on Yanmar 4LH, 6LY, 6LP, 6LY3 (engine only, not electronics) or 6CX engines. The course will cover appropriate service advisories, engine model information, installation concerns, new engine installation testing, operation and maintenance of fuel injection, cooling, lubrication and air intake systems. The technician will learn through hands-on experience proper valve adjustment, fuel injection timing, general systems maintenance and troubleshooting on the engines listed.

If time allows, there will be introductory information covered on the 4BY, 6BY, 6SY and 8SY engines.

Yanmar Gold & Gold Plus MEDIUM Engine Dealers

Electronic Engine Series: 3-Day Course NEW JERSEY LOCATION ONLY

REQUIRED ONCE EVERY 2 YEARS

Prerequisite: Basic Medium Engine Course

The instruction in this class is to introduce the Yanmar Electronic Engines with Electronic Control Systems. Instruction will encompass classroom and actual hands-on instruction on the 6LY3 Electronic, 6CX530, 6 and 8 SY Electronic Unit Injector type engines and the 4 and 6 BY Electronic Common Rail systems. The technician will learn the proper installation, maintenance, operation and trouble-shooting of these systems.

Electronic Engine Series: 3-Day Course ILLINOIS LOCATION ONLY

REQUIRED ONCE EVERY 2 YEARS

Prerequisite: Basic Medium Engine Course

 The instruction in this class is to introduce the Yanmar Electronic Engines with electronic control systems. Instruction will encompass classroom and actual hands-on instruction on the 6LY3 Electronic, the 4 and 6 BY Electronic Common Rail systems. The technician will learn the proper installation, maintenance, operation and trouble shooting of these systems.

BY and BY2 Advanced Medium Engine: 4-Day Course NEW JERSEY LOCATION ONLY

REQUIRED ONCE EVERY 2 YEARS

Prerequisite: Basic Medium Engine Course

 This is an in depth, hands-on class for the BY and BY2 Series engine only.

The class will encompass general engine information, parts, fuel and oil filter change, valve adjustments, how to handle the common rail fuel lines and accessories. The technicians will also learn proper break-in, maintenance and in-water testing requirements and needed documentation and cover BY specific electronics training.

4LH, 6LY, & 6LP Advanced Medium Engine: 4-Day Course NEW JERSEY LOCATION ONLY

REQUIRED ONCE EVERY 2 YEARS

Prerequisite: Basic Medium Engine Course

This is an engine rebuild class for the 4LH, 6LY and 6LP series engines.

The class will instruct the technicians on the proper methods of disassembly, inspection and rebuilding of these engines. Instruction will be given on used and damaged parts evaluation. Information will be included on the proper testing and breaking-in of the engine after the rebuilt has been completed.

General Admin: 1-Day Course NEW JERSEY LOCATION ONLY

WARRANTY:  This free class will instruct the proper methods for 
filing warranty claims, warranty eligibility, engine registration, bulletins, preauthorization, sublet charges & repair vs. replacement.

D.A.N:  Dealer Advantage Network: Online parts ordering, filing warranty claims electronically, bulletin look up, download price sheets and brochures.

PARTS: Electronic parts catalog installations, parts and accessories look up, understanding parts manuals, how to locate transmissions on the EPC, electronic component look up, and superseding part numbers.

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